Designed to Protect.

Discover how passive fire protection for LED downlights plays a key role in protecting our communities.

Where It Begins.

Energy efficiency, aesthetics, and increased life longevity are some of the key reasons why LED wafer downlights have been setting the lighting standards in modern construction practices. From constructing new Type V-A multifamily complexes to upgrading the current lighting system in a boutique hotel, LED downlights have the ability to offer easy installation for contractors, and the aesthetics for architects and developers – the ultimate combo. In addition to the previously mentioned applications, LED downlights can often be found in the following applications:

  • Commercial Spaces: Includes shopping malls, mixed-use buildings, local boutiques.
  • Residential Buildings: Includes multi-family complexes, student housing.
  • Hospitality Spaces: Includes hotels, motels, lodges, inns.

 

With its ability to be installed in renovation jobs and new construction projects, it is critical to ensure that our current and future communities are fully protected from life safety hazards, such as unprotected ceiling openings.

Look up at your ceiling. It’s important.

Frequently, unprotected ceiling openings are one of the most common life safety hazards found in modern construction applications. When a fire-rated ceiling assembly is penetrated by a recessed fixture, such as a LED wafer, the integrity of the ceiling is compromised. In the event of a fire outbreak, the recessed fixtures disintegrate after several minutes, allowing a clear pathway for smoke and flames to maneuver to the next level of an infrastructure.
As a result, the International Code Council has established a building code requirement to ensure that this life safety hazard is properly resolved within our communities. For reference, Section 714.5.2 of the 2021 IBC states:

“Where floor/ceiling assemblies are quired to have a fire-resistance rating, recessed fixtures shall be installed such that the required fire resistance will not be reduced.”

In addition, it is essential to point out that LED wafers are being installed in both existing infrastructures and new construction. Therefore, it is critical to ensure that the unprotected ceiling openings are properly fire-rated, no matter if the infrastructure is previously existing or currently being built.

Exploring Your Options.

As the popularity of LED downlights reaches new heights in modern construction, it was critical that a proper fire-rated solution was developed. One of the recent trending solutions are “fire-rated” lights. These solutions are budget-friendly and offer quick, easy installation for on-site contractors. However, a huge misconception about these solutions is because they are composed of metal – they automatically have a fire-resistance rating for applications where fire-resistance rated assemblies are required. However, this is a false assumption. Even though metal itself offers some firestopping properties – it is a poor insulator and does not mean that a metal-based solution qualifies as a fire-rated solution. In order for any solution to claim they are fire-rated, it needs to be tested and approved by a third-party laboratory.

Another method of properly firestopping a LED “pancake” light is fire-rated drywall boxes. This firestopping method is where gypsum wallboards surround the LED wafers; however, there are several cons of this practice. Fire-rated drywall boxes are known to be associated with high labor savings, which can increase the cost of installation beyond budget limits. One of the main causes for high installation costs is this solution’s inability to be retrofitted into a pre-existing ceiling – meaning the pre-existing ceiling would need to be deconstructed prior to the installation of these solutions. In addition to its high labor costs, fire-rated boxes are not properly fire tested and certified – which defeats the purpose of installing proper passive fire protection measures.

Spec the Best, Specify Tenmat.

Now, all of the previously listed solutions don’t exactly check off all the boxes – so, the pressing question is “Are there any solutions that can check off all the preferred features of a firestopping solution?”. To answer your question, let us introduce you to – Tenmat’s FF109-200 and FF109-250, 1 Hour Fire Rated LED Downlight Covers. Composed with the latest intumescent technology, the FF109-200 and 250 are able to stop heat and flames from spreading to other parts of a building for up to 60 minutes. In addition, ALL of Tenmat’s Firestopping Solutions and Materials are tested through third-party laboratories, UL and Intertek and all certifications can be found on our website.. In addition to its firestopping components, the ultra-flexible nature of the intumescent material allows the cover(s) to get rolled up for easy retrofit, remodel, or new construction installations – ideal for a multitude of construction practices. To learn more about these optimal solutions, please visit the FF109-200 and FF109-350 product pages.

End Notes.

Incorporating passive fire protection measures is crucial for the safety of our communities, both in the present and future. LED downlight fixtures are very popular in modern-day construction, but without proper fire-rated solutions, they pose a great threat to our communities. By specifying solutions, such as Tenmat’s FF109-200 and 250, it is ensured that a building’s ceiling openings are protected – allowing for a fire-resistance rated ceiling’s integrity to be foolproof. If this article didn’t answer all of your questions and concerns, please feel free to contact one of our on-site specialists at +1-800-821-3435 or email us at info@tenmatusa.com.

Beyond Books: A Lesson in Safety – Unveiling the Significance of Passive Fire Protection in Educational Environments.

Exploring the Vital Applications and Measures to Ensure Life Safety in K12 Schools, Colleges, and Universities is Met.

Fires in Focus: The Critical Demand for Passive Fire Protection in Educational Facilities

In the ever-expanding landscape of educational institutions, ensuring the safety of students, professors, administration, and additional staff is crucial. Whether you are renovating lighting fixtures in elementary schools or constructing a new dormitory for an expanding university campus, it is prominent to ensure passive fire protection measures are properly implemented to protect the lives and property within the “incubators” of our current and future generations.

Beyond the Flames: Demystifying Passive Fire Protection

Passive fire protection is a comprehensive defense strategy vital to securing educational structures from the devasting consequences of fire outbreaks. Unlike active fire protection systems that require human intervention, passive measures are inherently built into the architecture to automatically respond in the event of a fire. These measures include the incorporation of fire-resistant materials, specialized doors, and enclosures designed to contain and slow down flame and smoke progression. Therefore, passive fire protection acts as a proactive solution rather than reactive solutions – which caters to the critical element of time.

One of the primary and most profound significances of passive fire protection is its capacity to save lives. In the unfortunate event of a fire outbreak, these measures form a crucial barrier, impeding the progression of flames and smoke. This containment not only prevents the rapid escalation of the fire but also provides additional time for the execution of evacuation procedures. In educational settings, where the safety of students and staff is paramount, these vital moments can make a life-altering difference. In the chaotic atmosphere of a fire, every second counts, underscoring the imperative role that passive fire protection plays in enhancing the overall safety and resilience of educational environments.

Guardians of Learning: Identifying Key Areas for Passive Fire Protection

One of the primary contributors to the rapid expansion of a fire outbreak lies in unprotected ceiling openings, particularly those caused by recessed light fixtures in fire-resistance rated ceiling/floor assemblies. These openings create avenues for the swift dissemination of flames and smoke throughout the structure, posing a serious threat to the safety of its occupants. The implementation of passive fire protection solutions is crucial in mitigating this risk. A fire-rated enclosure, designed with materials like fire-rated drywall, mineral wool, or intumescent technology, acts as a safeguard by compartmentalizing the smoke and flames.

In addition to the vulnerability posed by unprotected ceiling openings from recessed light fixtures, in-ceiling loudspeakers also contribute to the rapid spread of fire outbreaks. Given the essential role of Public Address (PA) systems in large facilities like K12 schools and university learning centers, in-ceiling loudspeakers are prevalent in academic buildings. However, the integration of audio-visual (A/V) technology introduces additional pathways for flames, heat, and smoke to traverse. Therefore, it becomes imperative to install passive fire protection solutions in these applications to fortify the fire resilience of such structures.

Apart from the risk associated with unprotected ceiling openings from recessed lights and in-ceiling loudspeakers in fire-rated ceiling/floor assemblies, another concern arises from through-penetration openings caused by cables and wires. These openings create potential channels for the uncontrolled passenger of fire, compromising the integrity of firestopping barriers. To address this hazard, the installation of passive fire protection measures, including fire-rated plugs, blocks, foams, and sealants designed to stop flames and smoke, is becoming crucial. These solutions eliminate the smallest of pathways for flames and smoke, allowing for occupants to have a larger time frame to occupants.

In the Lab and Beyond: Cutting-Edge Technologies in Passive Fire Protection

As the demand for passive fire protection in educational settings rises, a multitude of passive fire protection solutions have entered the market. Some of these solutions include:

Fire-Rated Enclosures:

Passive fire protection solutions, such as fire-rated enclosures, are widely employed for safeguarding unprotected ceiling openings. While available in diverse sizes and compositions like mineral wool or intumescent material, a drawback lies in their limited adaptability. Many of these solutions lack the flexibility for easy installation, making them less accommodating for various lighting fixtures and in-ceiling loudspeakers, irrespective of model or manufacturer.

Fire-Rated Drywall Boxes:

Initially a cornerstone of passive fire protection, fire-rated drywall boxes face challenges due to labor-intensive installation processes and high associated costs. This traditional approach, while effective, is deemed less practical by many architects and contractors who seek more efficient and budget-friendly alternatives.

Fire-Rated Lights

Despite technological advancements, fire-rated lights have entered the passive fire protection market with some reservations. The intricacies in installation and maintenance present challenges for architects and contractors. Moreover, the limited aesthetic options of fire-rated lights may not align with the design preferences of new-construction educational facilities, potentially posing a drawback in their widespread adoption.

Intumscent Technology

Intumescent technology emerges as a versatile solution for fire-rating unprotected ceiling openings and through-penetration applications. With its adaptable, lightweight composition and added audio protection properties, intumescent technology stands out as a universal and efficient choice for a wide range of passive fire protection applications.

In addition to all of these available solutions is IMPORTANT to ensure they are fire tested and approved by a trusted third-party laboratory such as UL Solutions. To further learn about the importance of fire tested and approved passive fire protection solutions, please visit The Influence of Recessed Luminaires in Fire Resistive Assemblies | UL Solutions.

Smart Choices, Safer Spaces: Finding the All-In-One Passive Fire Protection Solution for Educational Facilities.

Here at Tenmat, our research and development team are dedicated to facing the opposing challenges of passive fire protection in education applications. All of our passive fire protection solutions are designed with the latest intumescent technology and have been fire tested by independent third-party labs such as UL and Intertek. Here are some of the key applications for educational facilities:

If Tenmat’s pre-designed solutions do not align with your application’s demands, we offer a full range of manufacturing capabilities – allowing for customizable intumescent solutions. Please reach out to one of Tenmat’s team members at +1-800-821-3436 for further assistance.

A Secure Future: Crafting a Blueprint for Passive Fire Protection in Education

In conclusion, the imperative demand for passive fire protection in educational facilities underscores the need for innovative solutions to ensure the safety of students, faculty, and infrastructure. The multifaceted challenges posed by unprotected ceiling openings, in-ceiling loudspeakers, and through-penetration openings necessitate comprehensive strategies for fire resilience. While various solutions exist in the market, Tenmat emerges as a standout provider, offering a range of fire-tested and approved products designed with cutting-edge intumescent technology. From fire-rated troffer covers to customizable intumescent solutions, Tenmat’s commitment to research and development reflects a dedication to meeting the evolving needs of educational environments, providing smart choices for creating safer spaces. For those navigating the critical landscape of passive fire protection, Tenmat stands as a reliable partner, offering a suite of solutions meticulously designed to address the unique challenges of educational structures.

Tenmat is Shining Bright in the Music City!

Tenmat announces partnership with lighting representative, Tennessee Lighting Sales

Tenmat is thrilled to announce our partnership with Tennessee Lighting Sales in Tennessee.

Tennessee Lighting Sales, located in Nashville, is “Middle Tennessee’s leading manufacturers’ representative for commercial, industrial, and residential lighting”. With the addition of Tenmat’s line of fire-rated covers for recessed can lights, LED luminaries, and LED downlights, Tennessee Lighting Sales is expanding its portfolio into offering innovative fire protection solutions for lighting.

The line card will include Tenmat’s FF109-200 & FF109-250, FF109-300 & FF109-350, FF109-X, and FF130 – 2’x2’ & FF130 – 2’x4’.

Tenmat, a leading manufacturer of advanced passive fire protection products and materials is excited to partner with local lighting experts to further promote life safety and fire protection solutions.

For inquiries from Tennessee, please contact Tennessee Lighting Sales. If you are interested in becoming a distributor, please click here.

Fighting Fire and Sound

Tenmat announces partnership with A/V manufacturer, Vanco International, LLC

Tenmat is thrilled to announce an exciting new partnership between two industry leaders in passive fire protection and A/V, Tenmat and Vanco International LLC.

With a 60-year legacy of serving the AV industry, Vanco International engineers, manufactures, and sells premium audio/video products and electronic accessories that are 100% QC tested from their U.S. headquarters. Tenmat, on the other hand, has been a leader in the development, engineering and manufacturing of intumescent materials that offer advanced passive fire protection and fire blocking capabilities.

Together, Vanco International and Tenmat will be joining forces to provide passive fire protection for Vanco’s Beale Street speakers in a way that has not been accomplished before.

With this partnership, individuals will have a flexible, lightweight, and easy install fire-rated solution for Vanco’s Beale Street speakers.

We are thrilled to be partnering with Vanco International and look forward to the exciting new opportunities this collaboration will bring. Together, we are committed to protecting our present and future communities from the unfortunate event of a fire.

Interested in learning more about Vanco International? Click Here.

Passive Fire Protection 101 – Don’t Fail Building Inspections

Don’t Fail Building Inspections

Knowledge about the regulations regarding recessed lights in fire-resistance-rated ceilings can help avoid costly mistakes and legal actions. There seems to be a great deal of confusion about what exactly fire-resistance-rating means, where it is applicable, and the solutions available to meet the building code requirements.

The widespread adoption and understanding of codes requiring continuity of fire-resistance-rated assemblies throughout the world has made this subject more and more relevant to contractors, builders, code officials, architects, building owners and managers, and homeowners. But instead of decreasing confusion over the issue, continuous changes in state code adoption legislation and increased demand for fire-resistance-rated, code compliant products and systems have far outpaced the availability of education on the topic.

What does fire-resistance-rating actually mean?

A fire-resistance-rating typically states the duration for which a building element or an assemblage of materials can withstand a standard fire-resistance exposure test. A fire-resistance-rating is usually given to an assembly consisting of various building materials that can resist the exposure of a standardized fire exposure for a set amount of time, or it may contain a variety of other criteria involving other evidence of functionality or fitness for purpose.
Fire-resistance-ratings were developed to evaluate the performance of building elements and assemblies during an intense fire exposure and can be applied to wall, floor, or roof systems, also known as horizontal assemblies.

How do you properly fire rate a ceiling?

The 2021 version of the International Building Code addresses this issue explicitly in section 714.5.2, Membrane Penetrations:

714.5.2 Membrane penetrations. Penetrations of membranes that are part of a horizontal assembly shall comply with Section 714.5.1.1 or 714.5.1.2. Where floor/ceiling assemblies are required to have a fire-resistance rating, recessed fixtures shall be installed such that the required fire resistance will not be reduced.

In addition, this section of the Code includes several exceptions. The following exception applies to listed luminaries (light fixtures). Please refer to the entire Code language and exceptions which apply to other types of membrane penetrations.
Exceptions:

8. Ceiling membrane penetrations by listed luminaires (light fixtures) or by luminaires protected with listed materials, which have been tested for use in fire-resistance-rated assemblies and are installed in accordance with the instructions included in the listing.

To meet this membrane protection code requirement, the ceiling must serve as an unbroken, continuous fire-resistance-rated horizontal assembly for a specific period of time.

In fire-resistance-rated wallboard applications, a typical assembly might have one layer of gypsum wallboard used on the underside of a floor/ceiling assembly that has been tested in accordance with the ASTM E 119 or UL 263 requirements for the hourly fire-resistance-rated assembly. In some cases, this could be a 1-hour fire-resistance-rated assembly; however, the time requirement may be greater than 1-hour, depending on the occupancy, height, and area of the building.

Use solutions that work best for your project and timeline.

There are several different solutions for fire-resistance-rated ceiling membrane applications with a diverse range of prices, approvals gained from fire-testing, and complexity. A common solution is prefabricated Fire-Resistance-Rated Light Fixtures, which have a variety of proven fire-resistance testing but are also the costliest choice
To avoid using these expensive lights, many construct boxes made from gypsum wallboard to surround the lighting fixture. This is very labor-intensive and may increase the cost of installation beyond budget limits, in addition to possibly not having a fire-resistance-rating.

Metal enclosures are also becoming an increasingly popular choice in the fire-resistance-rating dilemma. However, these are not UL-classified as a fire-resistance-rated assembly and so are not suitable for applications where fire-resistance is required.
A popular solution that is UL-classified are Fire-Resistance-Rated Light Covers. These covers are suitable for various recessed light fixture sizes and luminaires, and they comply with building code requirements for continuous fire-resistance in horizontal assemblies.

The covers are widely accepted by code officials throughout the entire United States, and possibly in other countries as well. One- and two-hour Fire-Resistance-Rated Light Covers are available from a variety of manufacturers at several different price points. They are proven to act as a suitable fire-resistance-rated horizontal assembly when called upon by fire and smoke.

Tenmat’s Fire Rated Recessed Light Covers are the solutions you’re looking for.

TENMAT fire rated enclosures and firestopping products have been designed to meet the building code and to help maintain the integrity of fire-resistance rated ceilings when penetrated by recessed lights, LED luminaires, fluorescent fixtures or in-ceiling loudspeakers or walls when penetrated by wires, cables, pipes or mixed penetrations. Tenmat’s unique design gives the architect, specifier and installer more freedom in fixture selection as the covers are suited to a wide range of recessed fixtures.

The flexible and lightweight nature of the covers makes installation quick and easy, reduces the stress put on the ceiling and significantly reduces labor costs compared to standard dry-walled box constructions. The high expansion and insulating properties of the cover ensures that both flames spread, and heat transmission are stopped for 60 minutes.

Talk to a member of our team today about how you can implement passive fire protection in your next construction project.

Tenmat is Lighting Up the Dakotas!

Tenmat announces new partnership with JTH Lighting Alliance

Tenmat is delighted to announce our newest relationship with JTH Lighting Alliance in North Dakota and South Dakota.

JTH Lighting Alliance, located in North and South Dakota, is “a nationally respected lighting and lighting controls manufacturer’s representative committed to providing in-depth knowledge of new products, trends, and emerging technologies to all participants of our alliance”. JTH Lighting Alliance is expanding its portfolio into offering innovative fire protection solutions for lighting.

The line card will include Tenmat’s FF109-200 & FF109-250, FF109-300 & FF109-350, FF109-X, and FF130 – 2’ x 2’ & FF130 – 2’x4’. Tenmat, a leading manufacturer of advanced passive fire protection products and materials is excited to partner with local lighting experts to further promote life safety and fire protection solutions.

For inquires in North Dakota and South Dakota, please click here.

If you are interested in becoming a Tenmat partner, please click here.

Tenmat Has Landed in the Evergreen State!

Tenmat announces new partnership with J.C. Wright Lighting Sales, Inc.

Tenmat is delighted to announce our newest relationship with J.C. Wright Lighting Sales, Inc. J.C. Wright Lighting is “Eastern Washington and Northern Idaho’s Primer Lighting and Controls Manufacturer Representative.” J.C. Wright Lighting is located in Spokane, WA – for a full list of J.C. Wright Lighting territories, please click here.

The line card will include Tenmat’s FF109-200 & FF109-250, FF109-300 & FF109-350, FF109-X, and FF130 – 2’ x 2’ & FF130 – 2’x4’. Tenmat, a leading manufacturer of advanced passive fire protection products and materials is excited to partner with local lighting experts to further promote life safety and fire protection solutions.

For inquiries for Eastern Washington and Northern Idaho, please contact J.C. Wright Lighting Sales, Inc.

If you are interested in becoming a Tenmat partner, please contact us.

Don’t Take a Gamble on Passive Fire Protection

Tenmat will be exhibiting at the 2023 EduCode International Conference

The only thing you shouldn’t gamble in Las Vegas is life safety. This is the reason why Tenmat will be exhibiting our line of fire-rated covers for recessed light fixtures, LED downlights, and in-ceiling loudspeakers at the 2023 EduCode Conference.
If you are an inspector, plans examiner, permit technician, code enforcement officer, building official, architect, engineer, manager, leader, director or are otherwise working or interested in a safe built community, please stop by the Tenmat Booth from February 28 to March 1. The Expo is organized by the Southern Nevada Chapter of the International Code Council where building safety professionals, code enforcement officials and inspectors go to learn about the latest products and services needed to keep buildings safe and meet and maintain compliance with accepted codes and standards.

Tenmat will be exhibiting and answering all questions about our product portfolio consisting of fire rated enclosures for recessed lights, luminaires, in-ceiling loudspeakers, and troffers. A large proportion of Tenmat’s business is working with other passive fire protection manufacturers to design, develop and fire test products for them with Tenmat intumescent material as its functioning component.

Our innovative line of UL fire rated light covers for recessed lights, in-ceiling loudspeakers, and troffers are an easy to install and cost saving option to maintain the required fire resistance of the ceiling. Tenmat’s wide product variety gives electrical contractors, architects, and electrical engineers more freedom in fixture selection as the covers are suited to fit a wide range of recessed fixtures and fluorescent luminaires.

We are looking forward to meeting you at our booth! Not Attending? If you or your agency is interested in learning more about the Safety Hazard of Unprotected Ceiling Openings. Please click here to book your FREE webinar.

Life Safety is Getting Bigger in Texas!

Tenmat announces new partnership with Architectural Lighting Alliance (ALA)

Tenmat is delighted to announce our newest relationship with Architectural Lighting Alliance (ALA).

Architectural Lighting Alliance is “a full-service manufacturer’s representative currently representing the lighting industry’s top architectural and commodity lines.” ALA has three offices, located in Dallas, Shreveport, and Lubbock – for a full list of ALA’s territories, please click here.

The line card will include Tenmat’s FF109-200 & FF109-250, FF109-300 & FF109-350, FF109-X, and FF130 – 2’ x 2’ & FF130 – 2’x4’. Tenmat, a leading manufacturer of advanced passive fire protection products and materials is excited to partner with local lighting experts to further promote life safety and fire protection solutions.

For inquires in Northern Texas, please click here.

If you are interested in becoming a Tenmat partner, please click here.

Tenmat is Going West

Tenmat announces new partnership with Arizona Lighting Sales

Tenmat is thrilled to announce our partnership with Arizona Lighting Sales in Arizona.

Arizona Lighting Sales, located in Phoenix and Tempe, is “your source for illumination & the technology to control it” in Arizona. With the addition of Tenmat’s line of fire-rated covers for recessed can lights, LED luminaries, and LED downlights, Arizona Lighting Sales is expanding its portfolio into offering innovative fire protection solutions for lighting.

The line card will include Tenmat’s FF109-200 & FF109-250, FF109-300 & FF109-350, FF109-X, and FF130 – 2’x2’ & FF130 – 2’x4’.
Tenmat, a leading manufacturer of advanced passive fire protection products and materials is excited to partner with local lighting experts to further promote life safety and fire protection solutions.

For inquiries from Arizona, please contact Arizona Lighting Sales.

If you are interested in becoming a Tenmat partner, please contact us.